Skip to main content Go to contact form
The Mosaic Company Sulfur Melter and Material Handling Main Image

The Mosaic Company – Sulfur Melter & Material Handling

Location: Mulberry, Florida

Matrix PDM Engineering developed an engineer-led EPC strategy, leveraging proprietary melting and filtering technology, sulfur handling and storage experience, and executing a modular design, fabricating, and construction strategy to shorten the schedule, reduce risk, and reduce on-site construction.

The new sulfur melter plant will heat prilled sulfur to liquid form and mix with existing molten sulfur supply. With world sulfur markets changing, this method provides a new opportunity to ensure a more reliable and low-cost supply.

Electrical and control system scope includes design to classifications, gas sensors, 15Kv rated cable, two oil-filled secondary substation low voltage transformers, two electrical buildings, switchgear, MCCs, variable frequency drives, and uninterruptible power supply. The control system utilized one stand-alone Factory Talk View SE and one distributed client connected to the existing two FTViewSE server stacks. Automated, semi-automated or manual control functions were designed for plant equipment with automated or semi-automated functions for process streams.

125K
engineering hours executed
300,313
construction hours executed
1MM
tons per year sulfur melting capacity

Scope of Work

  • 6,000-ton concrete storage silo
  • Automated dual lane truck unloading system
  • 500 tph conveying systems
  • 165 tph reclaim and melter feed system
  • 1 MMTPY Sulfur Melter
  • 6% Moisture
  • Less than 20 ppm solids after filtration
  • 17,000 acfm exit flow rate
  • SO2 outlet, wet uncorrected 5 ppmv
  • H2S outlet, wet uncorrected 5 ppmv
  • Rockwell automation PAX control system
  • Redundant I/O communications
  • Rockwell factory talk SE HMI platform with redundant networks
Matrix PDM Engineering
Material handling
EPC

Put Our Standard
To The Test.

Get in touch with Matrix for your next project.
return to top icontop